Polaris Offroad Vehicle Trail Boss 330 User Manual

OWNER’S MANUAL SUPPLEMENT  
2003 TRAIL BOSS 330  
IMPORTANT: Keep this supplement with your owner’s manual at all times.  
Capacities  
Drive System  
PVT  
Body Style  
Gross Vehicle Weight  
Fuel Capacity  
Gearcase Oil  
Engine Oil Capacity  
Gen IV  
Drive System Type  
Shift Type  
845 lbs.  
3.25 U.S. gal.  
11 oz.  
1.9 qts. (includes oil cooler )  
1.7 qts. (oil change only)  
Side Lever (F-R-N)  
Not Applicable  
3.05/1  
Gear Reduction - Low  
Gear Reduction - Reverse  
Gear Reduction - Foward  
Front Drive (ratio)  
Final Drive (ratio)  
Center Drive (ratio)  
Drive Chain  
2.68/1  
Not Applicable  
11/40 78P  
Not Applicable  
520 O-Ring  
23 x 7-10  
Front Rack  
Rear Rack  
Tongue Weight  
Tow Hitch  
75 lbs.  
125 lbs.  
85 lbs.  
Standard  
Front Tire  
Hitch Towing Rating  
Unbraked Trailer Towing Capacity*  
Turn Radius  
Ground Clearance  
Height  
850 lbs  
1263 lbs./573 kg  
60  
5.5″  
46″  
.
Rear Tire  
Tire Pressure (front)  
Tire Pressure (rear)  
22 x 11-10  
4 psi  
3 psi  
Suspension and Brakes  
Front Susp. - Mac Strut  
Rear Susp. - Prog. Rate Swing Arm  
Shock Adjustment  
6.7Travel  
9Travel  
CAM  
Length  
Seat Height  
75″  
34″  
Dry Weight  
Wheel Base  
Width  
505″  
49.5″  
46″  
Front Brake  
Fixed disc, hydraulic floating  
caliper  
Rear Brake  
Hydraulic, opposed piston  
caliper, rear axle fixed disc  
Engine & Cooling  
Auxiliary Brake  
Park Brake  
Hydraulic, opposed piston,  
caliper, rear axle fixed disc  
Engine Model Number  
Engine Type  
Lubrication  
Bore x Stroke  
Displacement  
Compression Ratio  
Engine Cooling  
Alternator Output (watts)  
Carburetion  
Main Jet  
Pilot Jet  
Needle Jet  
Pilot Air Jet  
Pilot Screw  
Jet Needle  
Ignition  
Timing  
Spark Plug Gap  
Spark Plug Type  
Exhaust  
ES-32PFE-10  
4 Cycle, Single Cylinder  
Wet Sump  
78.5 x 68  
329  
9.0/1  
Air with fan assisted oil cooler  
210  
BST34  
122.5  
42.5  
P-0 (829)  
160  
2.0+ turns  
J8-4HB48  
DC CDI  
30° ± 2° @ 5000 RPM  
.036 in/.9 mm  
BKR6E  
Hydraulic lock, all wheel  
Features  
Headlight (watts)  
Taillight (watts)  
Brake Light (watts)  
Battery  
DC Plug In - Rear  
DC Socket - Forward  
Electric Start  
High Beam Indicator  
High Temp Indicator  
Windshield  
2 Dual Beam 30/30  
8.26  
26.9  
12V 14 AH  
Accessory  
Accessory  
Standard  
Standard  
Standard  
Accessory  
Not Applicable  
Standard  
Standard  
Accessory  
Standard  
Low Oil Light  
Neutral Indicator  
Reverse Indicator  
Speedometer  
Tool Kit  
USFS Appr.  
* Based on EU Directive 76/432/EC  
Carburetor Jetting  
Clutching Chart  
Altitude  
AMBIENT  
TEMPERATURE  
Below +40° F  
Below +5° C  
+40° F &  
Above  
+5° C &  
Above  
Altitude  
Shift  
Weight  
Drive  
Clutch  
Spring  
Driven  
Clutch  
Spring  
Driven  
Helix  
Meters  
(Feet)  
0-1800  
117.5  
120  
122.5  
115  
Meters  
(Feet)  
0-1800  
20-40  
Blue/  
Gray  
Black  
41-37  
5132344  
2+2  
(0-6000)  
(0-6000)  
5631356  
7041782  
7042202  
1800 & above  
(6000 & above)  
1800 & above  
(6000 & above)  
20-38  
5631357  
Blue/  
Gray  
7042202  
Black  
7041782  
41-37  
5132344  
2+2  
PN 9918248 Rev 02 6/09  
E 2002 Polaris Sales Inc.  
Printed in U.S.A.  
1
 

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