R
Instruction Manual
Manual de Instrucciones
Manuel d’Instructions
BP402 LE
IMPORTANT MANUAL - Do not throw away
MANUAL IMPORTANTE -- No lo descarte
MANUEL IMPORTANT - À Conserver
WARNING:
Read the operator’s manual and follow all warnings and safety
instructions. Failure to do so can result inserious injury. Always wear
eye protection.
ADVERTENCIA:
Lea el manual del operador y siga todas las advertencias e instruc-
ciones de seguridad. El no hacerlo puede resultar en lesiones graves.
AVERTISSEMENT:
Lire le manuel de l’utilisateur et bienrespecter tous les avertisse-
ments et toutes les instructions de sécurité. Tout défaut de le faire
pourrait entraîner des blessures graves.
Electrolux Home Products, Inc.
250 Bobby Jones Expressway
Augusta, GA 30907
Electrolux Canada Corporation
6150 McLaughlin Road
Mississauga, ON L5R 4C2
Copyright E2002 Electrolux Home Products, Inc.
530163031
12/3/02
D Disconnect spark plug before performing
maintenance except for carburetor adjust-
ments.
D Use only recommended Poulan PROŽ re-
placement parts; use of any other parts
may void your warranty and cause damage
to your unit.
D Empty fuel tank before storing the unit. Use
up fuel left in carburetor by starting engine and
letting it run until it stops.
D Do not use any accessory or attachment
other than those recommended by manufac-
turer for use with your unit.
D Do not store the unit or fuel in a closed area
where fuel vapors can reach sparks or an
open flame from hot water heaters, electric
motors or switches, furnaces, etc.
D Store in a dry area out of reach of children.
SPECIAL NOTICE: This unit is equipped
with a temperature limiting muffler and spark
arresting screen which meets the require-
ments of California Codes 4442 and 4443. All
U.S. forest land and the states of California,
Idaho, Maine, Minnesota, New Jersey, Ore-
gon, and Washington require by law that
many internal combustion engines be
equipped witha spark arresting screen. If you
operatein alocalewhere such regulations ex-
ist, you are legally responsible for maintaining
the operating condition of these parts. Failure
to do so is a violation of the law. Refer to the
MAINTENANCE section for information on
maintenance of the muffler and spark arrest-
ing screen.
SAFETY NOTICE: Exposure to vibrations
through prolonged use of gasoline powered
hand tools could cause blood vessel or nerve
damage in the fingers, hands, and joints of
people prone to circulation disorders or ab-
normal swelling. Prolonged use in cold
weather has beenlinked to blood vesseldam-
age in otherwise healthy people. If symptoms
occur such as numbness, pain, loss of
strength, change in skin color or texture, or
loss of feeling in the fingers, hands, or joints,
discontinue the use of this tool and seek
medical attention. An antivibration system
does not guarantee the avoidance of these
problems. Users who operate power tools on
a continual and regular basis must monitor
closely their physical condition and the condi-
tion of this tool.
ASSEMBLY
CARTON CONTENTS
4
1. Outlet Tube
2
9
3
6
7
2. Flexible Tube
3. Hose Clamps
4. Control Handle
5. Base Tube
6. Middle Tube
7. Air Nozzle
1
5
8
8. Throttle Cable
9. Throttle Cable Clamp
4. Connect the basetube to the flexible tube.
Tighten the hose clamp.
WARNING: If you receive your unit
assembled, check each step to insure your
unit is properly assembled and all fasteners
are secure. Follow all safety information in
the manual and on the unit.
1. Locate and identify all components.
2. Connect the flexibletube to the outlet tube
on the engine. Tighten the hose clamp.
3. Remove bottom screw from control han-
dle. Install the control handle against the
flared area on the base tube with the ON/
STOP switch facing the engine.
5. Assemble the air nozzle to the middle
tube and connect the assembly to the
base tube by pushing the tubes together
and turning them until they lock in place.
6. Remove throttle cable clamp from flexible
tube. Place throttle cable in clamp and re-
install on flexible tube.
-- 3 --
OPERATION
KNOW YOUR BLOWER
READ THIS INSTRUCTION MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT.
Compare the illustrations with your unit to familiarize yourself with the location of the various controls
and adjustments. Save this manual for future reference.
Harness
Spa
Choke
Throttle
Adjuster
Air Filter
Air Nozzle
Starter Han
Middle Tube
Base Tube
Choke Lever
Fuel ta
Muffler
Primer Button
ON/STOP SWITCH
CHOKE LEVER
The ON/STOP SWITCH is used to stop the en-
gine. To stop the engine, move the switch to the
STOP position.
The CHOKE helps to supply fuel to the engine
to aid in cold starting. Activate the choke by
moving the choke lever to the CLOSE position.
Once engine starts, move choke lever to the
OPEN position.
PRIMER BUTTON
The PRIMER BUTTON removes air from the
carburetor and fuel lines and fills them with fuel.
This allows you to start the engine with fewer
pulls on the starter rope. Activate primer button
by pressing it and allowing it to return to its origi-
nal position.
THROTTLE ADJUSTER
The THROTTLE ADJUSTER can be used to
select the speed of air flow. To avoid holding
your finger on the throttle trigger all the time,
the required speed can be set with the throttle
adjuster. Full throttle is obtained by squeez-
ing the throttle trigger and moving the throttle
adjuster clockwise until it stops.
S Operate power equipment only at reasonable
hours--not early in the morning or late at night
when people might be disturbed. Comply with
times listed in local ordinances. Usual recom-
mendations are 9:00 a.m. to 5:00 p.m.,
Monday though Saturday.
OPERATING POSITION
otection
S To reduce noise levels, limit the number of
pieces of equipment used at any one time.
S To reduce noise levels, operate power
blowers at the lowest possible throttle
speed to do the job.
S Use rakes and brooms to loosen debris be-
fore blowing.
S In dusty conditions, slightly dampen sur-
faces or use a mister attachment when wa-
ter is available.
S Conserve water by using power blowers
instead of hoses for many lawn and garden
applications, including areas such as gutters,
screens, patios, grills, porches, and gardens.
S Watch out for children, pets, open windows,
or freshly washed cars. Blow debris away
safely.
OPERATING TIPS
S To reduce the risk of hearing loss
associated with sound level(s), hearing
protection is required.
S To reduce the risk of injury associated with
contacting rotating parts, stop the engine be-
fore installing or removing attachments. Do
not operate without guard(s) in place.
-- 4 --
S Use the full blower nozzle extension so the
air stream can work close to the ground.
S After using blowers and other equipment,
CLEAN UP! Dispose of debris in trash re-
ceptacles.
STARTING
POSITION
BEFORE STARTING ENGINE
WARNING: Be sure to read the fuel
information in the safety rules before you be-
gin. If you do not understand the safety rules,
do not attempt to fuel your unit. Contact your
WARNING: When starting engine,
authorized
service
dealer
or
call
hold the unit as illustrated. Do not set unit on any
surface except a clean, hard area when starting
engine or while engine is running. Debris such
as gravel, sand, dust, grass, etc. could be
picked up by the air intake and thrown out
through the discharge opening, damaging the
unit or property, or causing serious injury to by-
standers or the operator.
1--800--554--6723.
FUELING ENGINE
WARNING: Remove fuel cap slowly
when refueling.
This engine is certified to operate on
unleaded gasoline. Before operation,
gasoline must be mixed with a good quality
synthetic 2-cycle air-cooled engine oil
WARNING: Avoid contact with the
muffler. A hot muffler can cause serious
burns.
STARTING A COLD ENGINE (or warm
engine that has run out of fuel)
1. Move ON/STOP switch to the ON posi-
tion.
2. Move the choke lever to the CLOSE posi-
tion.
3. Slowly press the primer button (located
under the carburetor) 6 times.
designed to be mixed at a ration of 50:1.
A
50:1 ratio is obtained by mixing 2.6 ounces of
oil with 1 gallon of unleaded gasoline. DO
NOT USE automotive oil or boat oil. These
oils will cause engine damage. When mixing
fuel, follow the instructions printed on
container. Once oil is added to gasoline,
shake container momentarily to assure that
the fuel is thoroughly mixed. Always read and
follow the safety rules relating to fuel before
fueling your unit.
ver
IMPORTANT
Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or
methanol) can attract moisture which leads to
separation and formation of acids during
storage. Acidic gas can damage the fuel
system of an engine while in storage. Toavoid
engine problems, empty the fuel system
before storage for 30 days or longer. Drain the
gas tank, start theengine and let it run until the
fuel lines and carburetor are empty. Use fresh
fuel next season. Never use engine or
carburetor cleaner products in the fuel tank or
permanent damage may occur.
ler
Primer Button
4. Squeeze throttle trigger and turn throttle
adjuster clockwise until it stops.
TO STOP THE ENGINE
D To stop the engine, move the ON/STOP
switch to the STOP position.
Throttle
Adjuster
ON/STOP
Switch
WARNING: You MUST make sure
the tubes are secure before using the unit.
WARNING: Try on the unit and adjust
the shoulder straps for fit and comfort before
starting the engine to avoid losing control of
the unit. Always start and run the unit in an up-
right position.
Control
Handle
Throttle Trigger
5. Pull starter rope sharply until engine runs.
NOTE: Only short pulls are necessary. Nev-
er pull the starter cord to its fullest extension.
Never let go of the starter handle until it is at
the fully returned position.
6. Once the enginehas started, slowly move
the choke lever to the OPEN position.
7. Turn throttle adjuster counterclockwise to
release throttle trigger and allow unit to idle.
D
Fuel engine. Move at least 10 feet (3 me-
ters) away from the fueling site.
D
Hold the unit in the starting position as
shown. Make sure the blower end is di-
rected away from people, animals, glass,
and solid objects.
-- 5 --
4. Turn throttle adjuster counterclockwise to
release throttle trigger and allow unit to idle.
If unit still doesn’t start, refer to the TROUBLE-
SHOOTING TABLE or call 1--800--554--6723.
STARTING A WARM ENGINE
1. Move the choke lever to the OPEN posi-
tion.
2. Squeeze throttle trigger and turn throttle
adjuster clockwise until it stops.
3. Pull starter rope sharply until engine runs.
4. Turn throttle adjuster counterclockwise to
allow unit to idle.
BLOWER OPERATION
When the engine has warmed up, the blower
can be positioned on the back of the operator.
Once the blower is positioned and ready for
operation, utilize the throttle trigger to main-
tain an operating speed necessary to accom-
plish the task.
DIFFICULT STARTING (or starting a
flooded engine)
1. Move the choke lever to the OPEN posi-
tion.
2. Squeeze throttle trigger and turn throttle
adjuster clockwise until it stops.
3. Pull rope to clear engine of excess fuel.
This could require pulling the starter rope
many times. Continue to pull rope until
engine starts.
NOTE: Always run the engine at idle speed
for a few minutes to allow cooling before stop-
ping the engine.
SERVICE
CLEAN AIR FILTER
WARNING: Avoid touching muffler
unless engine and muffler are cold. A hot
muffler can cause serious burns.
Air Filter
GENERAL RECOMMENDATIONS
The warranty on this unit does not cover items
that have been subjected to operator abuse
or negligence. To receive full value from the
warranty, the operator must maintain unit as
instructed in this manual. Various adjust-
ments will need to be made periodically to
properly maintain your unit.
Air Filter Cover
CHECK FOR LOOSE
FASTENERS AND PARTS
S Spark Plug Boot
S Air Filter
Cleaning the air filter:
A dirty air filter decreases engine perform-
ance and increases fuel consumption and
harmful emissions. Always clean or replace
air filter after every 5 hours of operation or
yearly, whichever comes first.
S Housing Screws
CHECK FOR DAMAGED OR WORN
PARTS
Contact an authorized service dealer for re-
placement of damaged or worn parts.
S ON/STOP Switch -- Ensure ON/STOP switch
functions properly by moving the switch to the
STOP position. Make sure engine stops; then
restart engine and continue.
1. Clean the cover and the area around it to
keep debris from falling into the carbure-
tor chamber when the cover is removed.
2. Remove parts as illustrated.
NOTE: Do not clean filter in gasoline or other
flammable solvent. Doing so can create a fire
hazard or produce harmful evaporative emis-
sions.
3. Wash the filter in soap and water.
4. Allow filter to dry.
5. Apply a few drops of oil to the filter;
squeeze filter to distribute oil.
S Fuel Tank -- Do not use unit if fuel tank shows
signs of damage or leaks.
INSPECT AND CLEAN UNIT AND
DECALS
S After each use, inspect complete unit for
loose or damaged parts. Clean the unit and
decals using a damp cloth with a milddeter-
gent.
S Wipe off unit with a clean dry cloth.
6. Replace parts.
-- 6 --
3. Remove the spark arresting screen.
INSPECT MUFFLER AND SPARK
ARRESTING SCREEN
WARNING: The muffler on this prod-
uct contains chemicals known to the State of
California to cause cancer.
WARNING: Avoid touching muffler
unless engine and muffler are cold. A hot
muffler can cause serious burns.
As the unit is used, carbon deposits build up
on the muffler and spark arresting screen,
and must be removed to avoid creating a fire
hazard or affecting engine performance.
Replace the spark arresting screen every 50
hours of operation or if any damage or breaks in
the screen are noted.
4. Install new spark arresting screen.
5. Reinstall muffler and both muffler screws.
Tighten screws securely.
6. Reinstall heat shield and two screws.
Tighten screws securely.
NOTE: Do not attempt to clean the spark ar-
resting screen.
1. Loosen and remove two screws from the
heat shield. Remove the heat shield.
2. Loosen and remove both muffler screws
and the muffler from the unit.
NOTE: If any part of the muffler is cracked,
broken or damaged, we recommend that the
muffler be replaced.
Screws
REPLACE SPARK PLUG
Replace spark plug each year to ensure the
engine starts easier and runs better. Set
spark plug gap at 0.020 inch. Ignition timing is
fixed, nonadjustable.
Heat
Shield
1. Twist, then pull off spark plug boot.
2. Remove spark plug from cylinder and dis-
card.
3. Replace with Champion RCJ-6Y spark
plug and tighten securely with a 3/4 inch
socket wrench.
Muffler
4. Reinstall the spark plug boot.
CARBURETOR ADJUSTMENTS
Your carburetor is equipped with limiter caps.
Carburetor adjustment is a complicated task.
We recommend that you take your unit to an
authorized service dealer. Damage may occur if
you turn the needles beyond the limiter stops.
Screws
-- 7 --
TROUBLESHOOTING TABLE
WARNING: Always stop unit and disconnect spark plug before performing any of the
recommended remedies below other than remedies that require operation of the unit.
TROUBLE
Engine will not
start.
CAUSE
1. Engine flooded.
REMEDY
1. See “Starting a Flooded Engine”
in Operation section.
2. Fill tank with correct fuel mixture.
3. Install new spark plug.
2. Fuel tank empty.
3. Spark plug not firing.
4. Fuel not reaching
carburetor.
4. Check for dirty fuel filter; replace.
Check for kinked or split fuel line;
repair or replace.
5. Contact an authorized service dealer.
5. Compression low.
1. Fuel not reaching
1. Check for dirty fuel filter; replace.
Check for kinked or split fuel line;
repair or replace.
2. See “Carburetor Adjustment” in
Service and Adjustments section.
3. Contact an authorized service dealer
4. Contact an authorized service dealer.
Engine will not
idle properly.
carburetor.
2. Carburetor requires
adjustment.
3. Crankshaft seals worn.
4. Compression low.
1. Clean or replace air filter.
2. Check for dirty fuel filter; replace.
Check for kinked or split fuel line;
repair or replace.
1. Air filter dirty.
2. Fuel not reaching
carburetor.
Engine will not
accelerate,
lacks power, or
dies under a
load.
3. Clean or replace spark plug
and re-gap.
3. Spark plug fouled.
4. See “Carburetor Adjustment” in
Service and Adjustments section.
5. Contact an authorized service dealer.
6. Contact an authorized service dealer.
4. Carburetor requires
adjustment.
5. Carbon build up.
6. Compression low.
1. Choke partially on.
1. Adjust choke.
Engine smokes
excessively.
2. Fuel mixture incorrect.
2. Empty fuel tank and refill with
correct fuel mixture.
3. Air filter dirty.
4. Carburetor requires
adjustment.
3. Clean or replace air filter.
4. See “Carburetor Adjustment” in
Service and Adjustments section.
1. See “Fueling Engine” in Operation
section.
2. Replace with correct spark plug.
3. See “Carburetor Adjustment” in
Service and Adjustments section.
4. Contact an authorized service dealer.
Engine runs hot.
1. Fuel mixture incorrect.
2. Spark plug incorrect.
3. Carburetor requires
adjustment.
4. Carbon build up.
-- 8 --
LIMITED WARRANTY
ELECTROLUX HOME PRODUCTS, INC.,
cover predelivery setup or normal adjustments
explained in the instruction manual.
THIS WARRANTY GIVES YOU SPECIFIC
LEGAL RIGHTS, AND YOU MAY HAVE
OTHER RIGHTS WHICH VARY FROM
STATE TO STATE.
NO CLAIMS FOR CONSEQUENTIAL OR
OTHER DAMAGES WILL BE ALLOWED,
AND THERE ARE NO OTHER EXPRESS
WARRANTIES EXCEPT THOSE EX-
PRESSLY STIPULATED HEREIN.
SOME STATES DO NOT ALLOW LIMITA-
TIONS ON HOW LONG AN IMPLIED WAR-
RANTY LASTS OR THE EXCLUSION OR
LIMITATIONS OF INCIDENTAL OR CONSE-
QUENTIAL DAMAGES, SO THE ABOVE
LIMITATIONS OR EXCLUSION MAY NOT
APPLY TO YOU.
The policy of ELECTROLUX HOME PROD-
UCTS, INC., is to continuously improve its
products. Therefore, ELECTROLUX HOME
PRODUCTS, INC., reserves the right to
change, modify, or discontinue models, de-
signs, specifications, and accessories of all
products at any time without notice or obliga-
tion to any purchaser.
warrants to the original purchaser that each new
Poulan PROŽ brand gasoline tool or attach-
ment is free from defects in material and work-
manship and agrees to repair or replace under
this warranty any defective gasoline product or
attachment as follows from the original date of
purchase.
2 YEARS - Parts and Labor, when used for
household purposes.
90 DAYS - Parts and Labor, when used for
commercial, professional, or income producing
purposes.
30 DAYS - Parts and Labor, if used for rental
purposes.
This warranty is not transferable and does not
cover damage or liability caused by improper
handling, improper maintenance, or the use of
accessories and/or attachments not specifically
recommended by ELECTROLUX HOME
PRODUCTS, INC., for this tool. Additionally,
this warranty does not cover tune-ups, spark
plugs, filters, starter ropes, starter springs, cut-
ting line, or rotating head parts that will wear and
require replacement with reasonable use during
the warranty period. This warranty does not
U.S. EPA/CALIFORNIA EMISSION CONTROL
WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGA-
your small off--road engine, but ELECTROLUX
HOME PRODUCTS, INC., cannot deny war-
ranty solely for the lack of receipts or for your
failure to ensure the performance of all sched-
uled maintenance. As the small off--road en-
gine engine owner, you should be aware that
ELECTROLUX HOME PRODUCTS, INC.,
may deny you warranty coverage if your small
off--road engine engine or a part of it has failed
due to abuse, neglect, improper maintenance,
unapproved modifications, or the use of parts
not made or approved by the original equipment
manufacturer. You are responsible for present-
ing your small off--road engine to a ELECTRO-
LUX HOME PRODUCTS, INC., authorized re-
pair center as soon as a problem exists. War-
ranty repairs should be completed in a reason-
able amount of time, not to exceed 30 days. If
you have any questions regarding your warran-
ty rights and responsibilities, you should contact
your nearest authorized service center or call
ELECTROLUX HOME PRODUCTS, INC., at
TIONS: The U.S. Environmental Protection
Agency/California Air Resources Board and
ELECTROLUX HOME PRODUCTS, INC., are
pleased to explain the emissions control system
warranty on your year 2002--2004 small off--
road engine. In California, all new small off--road
engines must be designed, built, and equipped
to meet the State’s stringent anti--smog stan-
dards. ELECTROLUX HOME PRODUCTS,
INC., must warrant the emission control system
on your small off--road engine for the periods of
time listed below provided there has been no
abuse, neglect, or improper maintenance of
your small off--road engine engine. Your emis-
sion control system includes parts such as the
carburetor and the ignition system. Where a
warrantable condition exists, ELECTROLUX
HOME PRODUCTS, INC., will repair your small
off--road engine engine at no cost to you. Ex-
penses covered under warranty include diagno-
sis, parts and labor. MANUFACTURER’S
WARRANTY COVERAGE: If any emissions
related part on your engine (as listed under
Emissions Control Warranty Parts List) is defec-
tive or a defect in the materials or workmanship
of the engine causes the failure of such an emis-
sion related part, the part will be repaired or re-
placed by ELECTROLUX HOME PROD-
UCTS, INC. OWNER’S WARRANTY RE-
SPONSIBILITIES: As the small off--road en-
gine engine owner, you are responsible for the
performance of the required maintenance listed
in your instruction manual. ELECTROLUX
HOME PRODUCTS, INC., recommends that
you retain all receipts covering maintenance on
1--800--554--6723.
WARRANTY COM-
MENCEMENT DATE: The warranty period be-
gins on the date the small off--road engine is
purchased. LENGTH OF COVERAGE: This
warranty shall be for a period of two years from
the initial date of purchase. WHAT IS COV-
ERED: REPAIR OR REPLACEMENT OF
PARTS. Repair or replacement of any war-
ranted part will be performed at no charge to the
owner at an approved ELECTROLUX HOME
PRODUCTS, INC., servicing center. If you
have any questions regarding your warranty
rights and responsibilities, you should contact
your nearest authorized service center or call
-- 9 --
ELECTROLUX HOME PRODUCTS, INC., at
1--800--554--6723. WARRANTY PERIOD:
cover failures of warranted parts caused by the
use of add--on or modified parts. HOW TO FILE
A CLAIM: If you have any questions regarding
your warranty rights and responsibilities, you
should contact your nearest authorized service
center or call ELECTROLUX HOME PROD-
UCTS, INC., at 1--800--554--6723. WHERE TO
GET WARRANTY SERVICE: Warranty ser-
vices or repairs shall be provided at all ELEC-
TROLUX HOME PRODUCTS, INC., service
centers. call: 1--800--554--6723 MAINTE-
NANCE, REPLACEMENT AND REPAIR OF
EMISSION RELATED PARTS: Any ELEC-
TROLUX HOME PRODUCTS, INC., approved
replacement part used in the performance of
any warranty maintenance or repair on emis-
sion related parts will be provided without
charge to the owner if the part is under warranty.
EMISSION CONTROL WARRANTY PARTS
LIST: Carburetor, Ignition System: Spark Plug
(covered up to maintenance schedule), Ignition
Module, Muffler including catalyst. MAINTE-
NANCE STATEMENT: The owner is responsi-
ble for the performance of all required mainte-
nance as defined in the instruction manual.
Any warranted part which is not scheduled for
replacement as required maintenance, or which
is scheduled only for regular inspection to the ef-
fect of “repair or replace as necessary” shall be
warranted for 2 years. Any warranted part which
is scheduled for replacement as required main-
tenance shall be warranted for the period of time
up to the first scheduled replacement point for
that part. DIAGNOSIS: The owner shall not be
charged for diagnostic labor which leads to the
determination that a warranted part is defective
if the diagnostic work is performed at an ap-
proved ELECTROLUX HOME PRODUCTS,
INC., servicing center. CONSEQUENTIAL
DAMAGES: ELECTROLUX HOME PROD-
UCTS, INC., may be liable for damages to other
engine components caused by the failure of a
warranted part still under warranty. WHAT IS
NOT COVERED: All failures caused by abuse,
neglect, or improper maintenance are not cov-
ered. ADD-ON OR MODIFIED PARTS: The
use of add--on or modified parts can be grounds
for disallowing a warranty claim. ELECTRO-
LUX HOME PRODUCTS, INC., is not liable to
This engine is certified to be emissions compliant for the following use:
Moderate (50 hours)
Intermediate (125 hours)
Extended (300 hours)
-- 1 0 --
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