Havis Shields Automobile Parts KK K9 C15 K User Manual

INSTALLATION INSTRUCTIONS

KK-K9-C15-K K-9 KIT

1998-2003 S10 BLAZER

TOOLS REQUIRED:

Power Drill

Drill Bits – 1/8” Through 3/8”

Standard And Metric Socket Sets

6” Extension

7/16” Wrench

Phillips Screwdriver

Wire Cutters and Crimping Tool

Ratcheting Wrench

COMPONENTS:

K9 Main Housing

Dome Light Kit

Rubber Mat

Front Mounting Adjustable Legs

Set Of Tunnel Assemblies

Set Of Hinged Window Guards

Set Of Aluminum Door Panels

Rubber Edge Molding

HARDWARE:

QTY: DESCRIPTION:

PART #:

#10 X ½” Stainless Phillips Flat Head Screw

1/4-20 X ½” Stainless Carriage Bolt

1/4-20 Serrated Nut

#10 X 1/2 Stainless Phillips Screw

#10 X 3/4 Stainless Phillips Screw

1/4-20 X ¾” Stainless Carriage Bolt

#12 X ¾” Stainless Phillips Screw

¼” X 1 ¼” Hex Head Lag bolt

3/8” X 1 ½” Hex Head Bolt

3/8” Flat Washer

3/8” Lock Washer

3/8” Hex Nut

3/8” X ½” Flat Washer

Rubber Feet

8-32 Keps Nut

8-32 X 1” Pem Stud

8-32 X 1” Phillips Machine Screws

Tube of Silver Silicone

GSM34150

GSM32022

GSM30023

GSM34169

GSM34170

GSM32024

GSM34177

GSM33061

GSM33030

GSM31007

GSM31028

GSM30008

GSM31021

PRM97609

GSM30027

GSM32252

GSM33112

PRM97343

SUB ASSEMBLIES:

• Attach dome light with wire to housing ceiling.

• Install rubber edge molding on edges of tunnels

INSTALL DOOR PANELS AND WINDOW GAURDS:

• Install aluminum door panels with hardware provided

• Install hinge and window guard on top of door panel with hardware provided

• Lift window guard to installed position and mark mounting holes

• Install top mounting bracket with #10 x ½ “ screws, making sure that holes in window guards

align with holes in mounting bracket.

Note: It will be necessary to bend the window guards to fit the contour of the vehicle door.

• Install window guard into mounting bracket with 10/32 x ½” machine screws & flat washers.

• ^{Remove protective plastic from door panel and window guard.}

INSTALL MOUNTING LEGS:

• Attach mounting legs to hold down plates.

• Attach hold down plates to floor of vehicle

utilizing front seat mounting studs

K9 MAIN HOUSING:

Note: Install side walls to floor using #12 X 3/4” stainless

screws until roof is in place. Keep all bolts loose until entire

unit is mounted

• Install floor of K9 kit into vehicle

• Floor should be placed on top of mounting legs

Driver side mounting leg and plate

and centered.

• Install left side wall of K9 unit and attach with

¼-20 x ½” carriage bolts & #12 x ¾” stainless

screws.

• Install right side wall of K9 unit and attach with ¼-20 x ½” carriage bolts.

KK-K9-C15-K-INST-5-03

INSTALL CEILING AND WALLS:

• Install ceiling with ¼-20 x ½” carriage bolts and serrated nuts.

• Install front wall with ¼-20 x ½” carriage bolts

• Install rear wall of K9 unit with ¼-20 x ½” carriage bolts.

INSTALL TUNNELS & DOORS:

• Loosely attach side tunnels to main housing 1/4-20 x ½” carriage bolts or 1/4-20 x ¾”carriage

bolts depending on location.

• Attach step to tunnel.

Driver Side Tunnel

MAIN HOUSING FINAL STEPS:

• Mount rear housing use ¼-20 x 1-½” lag bolts.

• Tighten all loose bolts in the assembly.

Note: Look under the vehicle & insure there are no obstructions.

KK-K9-C15-K-INST-5-03

OPTIONAL FAN: If optional fan has been purchased, install at this time.

• Mount dome light switch as desired. A switch box is provided so switch can be mounted to K9

housing in various locations. (side of tunnel housing at top works very well). Wire to 12 volt

power source.

• Sheet metal seams and gaps need to be carefully silicone at floor area. (proper sealing of

compartment will eliminate water from getting under K9 unit)

• Allow silicone to dry overnight before placing in rubber floor mat.

Switch Box

KK-K9-C15-K-INST-5-03

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